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Inspect a Forklift
HRSDC and OSHA report that more than 10,000 workplace injuries related to fork lifts take place every year. Driver error is the reason for many of these mishaps. Lack of proper equipment maintenance and check results in many others. Operation and maintenance of a forklift is not just the reason for personal injuries, but also of damage to property. Forklifts can damage building structures, overhead pipes and sprinklers, and other machinery when used improperly. The following daily inspections must be performed so as to lessen the possibility of forklift mishaps.
Turn the engine off before checking different fluid levels: fuel, engine oil, hydraulic oil, coolant and brake fluid. The tires should be checked for indications of wear and tear. Check the tire air pressure. Check the forks' condition. The load backrest should be securely attached. Do a visual inspection of the top-clip retaining pin and heel. Then perform an inspection of the hydraulic hoses, mast chains, cables and stops. Make certain that the finger and overhead guards are securely attached.
LP forklifts have propane tanks that need to be checked for signs of rust, corrosion or damage. Test the battery's electrolyte levels and charge. All belts must be checked for wear. Check to make sure the owner's guidebook is kept on-board the forklift in a storage compartment. Test the seat belt to make sure the latches are secure. Test the hood latch to ensure it is functioning as it should.
Start the forklift and listen to the engine noise to make certain there are no unusual sounds. If there are, investigate immediately. Check the steering controls and the accelerator. The service brake and the parking break should be correctly working.
The drive control and tilt control should be checked to guarantee proper functioning in both forward and reverse. Test the functioning of the lowering control and hoist, and the attachment control. Check the horn and lights. After that check the heater, defroster and wipers to make sure they are working smoothly. Inspect each and every gauge to ascertain that it is reading within functional limits.
How to Replace Forklift Tires
Regular forklift maintenance involves checking tires and replacing damaged or worn tires. Various types of forklifts are designed to be used with specific types of tires: polyurethane, solid or pneumatic. Tire kinds differ depending on factors like ground surfaces, duration and frequency of use and load weight. In order to change a forklift tire you will require the following tools: replacement tires, forklift jack and tire press. Replacing your forklift tires occasionally is vital to help prolong the machine's lifespan.
Instructions
1 Methodically check the tires for signs of wear and damage. Make sure that the type of tire on the forklift is the right type. If the wear on the tire is over 40%, the tire needs to be replaced.
2 You should buy spare or replacement tires.
3 Position the jack underneath the tire and lift the forklift to a height that enables you to remove the tire easily.
4 To be able to separate the tire from the rim, utilize the tire press and take out the old tire. Replace the tire with the new one and secure tightly. Lower the forklift, and then move the jack to the next tire and do the same thing with the other damaged tire.
5 A damaged tire could be repaired on site by a local repair company. If this is your first call, the repair company can provide a free estimate. If the tires are really big, you would require a stationary tire press. In that case, you must remove the tire and bring it to a repair shop.
