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Batteries utilized for forklifts are sold in terms of physical size, voltage, amp-hour capacity and connector location. The lift truck nameplate will state the correct amp-hour capacity, lift truck voltage, and least battery weight. The lift truck Operating Manual will even have the correct battery information for the lift truck.
There are 2 common types of electric lift truck batteries: Flooded or Sealed. A sealed battery is also referred to as "maintenance free" or VRLA and does not require the addition of water. Sealed batteries on the other hand utilize a chemical reaction so as to maintain proper fluid level during the life of the battery. A flooded battery needs water to be added often so as to ensure the right electrolyte level within the battery.
Most lift trucks could accommodate numerous different sizes of battery. Whenever selecting the battery, it should be chosen so as to fit within the size of the battery compartment. Most battery providers can offer a battery listing of right sizes that are recommended for your particular forklift.
With electric lift trucks, the battery is also utilized as a counterweight. The capacity of the lift truck would be based upon exact least weights of the battery. Follow the information specified on the forklift nameplate in order to ensure you are using a battery that meets least weight specified.
Chargers and batteries need to be correctly matched to the specific battery being charged. This would help guarantee that the charger has the exact amp-hour capacity to be able to charge the battery and shares the same voltage together with the battery. The charger amp-hour capacity needs to be with 10 percent of the amp-hour capacity of the battery to be able to ensure the most effective charging. Prior to commencing the charging cycle, make certain the battery is first connected to the charger. Always check the battery information such as the battery weight, voltage and amp-hour capacity with the information provided on the battery nameplate.
Always make sure when charging a battery that the right type of charger is being used. Most newer charging gadgets could be utilized in order to safely charge all types of batteries and will be labeled to acknowledge all batteries. Using an older charger, for instance to charge just flooded batteries could be hazardous if utilized for sealed batteries and damage to both charger and battery will take place. It is a good habit to first check the instruction plate on the charger to make certain it could accept the kind of battery you want to charge.
Whenever handling flooded batteries, it is essential to only add the needed water after the battery has been charged. This habit will stop the spattering of electrolyte out of the battery while it is being charged.
Several tips designed for improving the life of a battery consist of: at all times keep the battery clean regardless of type and for flooded batteries specifically, keep their fluid levels topped up. Another common rule is to charge the battery and allow it rest for an 8 hour period previous to using. Make use of an "equalizing" charge every 5th charge to keep all cells topped up at the same voltage. Do not discharge the battery below eighty percent of battery amp-hour capacity prior to recharging.
Electric lift trucks could be outfitted together with different devices that monitor battery levels. There are sophisticated "Battery Discharge Indicators" that would disable the lifting circuit and sound an alarm to be able to inform when the battery has been discharged to a present level. There are other simple gas gauge meters existing as well. Using those monitoring devices will help prevent battery and truck damage from severely discharging the battery during use.
