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Inevitably, lift truck parts would eventually wear out and require replacing. The option of acquiring brand new parts can become costly so one more idea is to obtain used components. This could save much money eventually. It is a good idea to purchase used forklift parts that have been reproduced. These parts will guarantee that you are getting parts which would work for a long time and be productive.
Remanufacturing Vs. Rebuilding
Remanufacturing broken and worn out components is a cheaper way overall than rebuilding. With rebuilding components, just the parts which are broken or worn out get changed, which means that other wearable parts could break down soon after acquisition.
Remanufacturing on the other hand offers the best assurance for second-hand parts. Remanufactured components are taken apart and cleaned and then all wearable pieces are replaced. All wearable parts are replaced regardless of age or wear which is one more reason why reproduced parts overall work so much better. Whichever component within the part is brand new and this offers far longer life to the used part. Based on the lift truck components which are being redone, the cleaning process and the complete remanufacturing process would vary.
Replacing and Testing Components
After complete disassembly, the engines are oven cleaned. Several components of the engine like for example rings, pistons, spark plugs, valves, valve springs, and filters could be replaced during the remanufacture process. The engines are hot tested after reassembly to ensure that there are no oil pressure problems, no leaks, noises or any vacuum.
Transmissions are oven cleaned, pressure washed, and disassembled. A comprehensive inspection is performed so as to check for any cracks. Bearings, bushings and seals are all replaced. Typically, the replacement components utilized on transmission parts meet OEM specifications.
Wearable parts
A few forklift components such as torque converters, the alternator, the water pump, steer axles and the starter can be quite serviceable after worn parts are replaced. The electronic control in the electric lift truck is maintained by the control card. This particular card can likewise be remanufactured with replacing all aged and worn out parts. Not like several forklift parts the control card can only have the worn and aged components replaced.
OEM Specs
Parts that are reproduced have to be thoroughly inspected upon reassembly to guarantee they are in good condition before being sold. When acquiring these components, it is a good idea to make sure that they have undergone all of the proper testing and inspections. On certain bigger parts such as engines, transmissions and steer axles, OEM specification replacement parts must be used.
The dealer of used lift trucks and parts can guarantee that the remanufactured parts have met OEM specifications and that these parts meet industry standards. Lots of details go into remanufacturing second-hand parts. This attention to detail offers more serviceability out of remanufactured components compared to the components that were simply rebuilt.